Description
Cutting saw KP 900 AUTOMAT is a suitable solution for the preparation of prisms and boards in the production of pallets and other wooden packaging products. It was designed to replace the heavy physical work of the operator, eliminate the error rate of the operator, be able to quickly change the cut lengths in case of high variability of orders, and at the same time could process a wide assortment of input lengths. As a result, all this results in a great saving of material, often up to 25%, saving time for processing a unit of material and, last but not least, much easier and safer work for the machine operator. It goes without saying that there are safety features that ensure the safety of work on the optimization saw. The machine meets the strict requirements for work safety resulting from the relevant EC regulations and directives.
DESCRIPTION OF THE MACHINE
Insertion device
- for lumber, input lengths according to customer requirements (3.2 m – 7.2 m)
- entry table smooth steel or with rollers
- AC SERVO drive unit, high precision, long life, minimal noise
- linear movement of the trolley in an integrated closed profile
- smooth adjustment of feed speed Binding 0 to 60 m/min (0 to 90 m/min)
- start shift – foot pedal
- sufficient performance for heavy parts
- possibility of processing the material in the package
- measurement of the length of parts – length combination of blanks controlled according to the selected program
- lateral tilt of entrance table 8 °
Saw
- saw blade 500 mm, 550 mm or 600 mm
- motor power 7.5 kW
- speed of moving the tool into the cut continuously adjustable
- upper pneumatic pressure of the cut piece – lateral pneumatic pressure – tolerance max. material positioning accuracy ± 0.5 mm (option ± 0.3 mm)
- touch control panel
- side tilt of the cutting unit table 8 °
Output conveyor
- steel table smooth or with rollers 2 m long (or according to the customer’s request)
- side inclination of the output conveyor 8 °
Basic device functions
Separate cut
Manually moving the material using two buttons, or setting the length value on the dial of the control panel. Starting the cut using the foot flap. Use for individual cuts.
Manual mode
Setting one cut value for the entire length of the input material. Starting the incisions with the leg flap. Automatic cutting of the entire material to one set value. Continuous adjustment of cutting faces according to the operator’s request. Return to the preset value of the length of the input material. Use for the production of cubes. The advantage is a quick transition between individual values with frequent changes of the input material.
Automatic mode
Setting the desired combination of values for the entire length of the input material to ensure high yield. Continuous adjustment of cutting faces according to the operator’s request. Return to the preset value of the length of the input material. Number of lengths in the program 10 (possible selection of lengths from entered data for a given cut), number of programs 20 (10 programs for cutting lengths in a fixed order, 10 programs for optimizing the cut). Quick and easy transcription of programs, high variability. Use for the production of blanks for a wide range of packaging products.
Operation
The saw can be operated by one employee, the placement of the second one is limited by the weight and amount of material that must be loaded manually placed in the machine by the operator.
Cutting saw capacity
The production capacity is determined by the cross-sectional dimensions of the processed material, its length and the manufactured assortments. For the calculation, it is possible to use data on the maximum feed speed of the feeder up to 90 m/min. and the speed of one cycle of cutting approximately 2 seconds. On average, we process 20-25 m3 of pallet blanks per shift or 20-25 thousand cubes for the production of pallets.
Another possible expansion of the KP 900 Automat miter saw
the cutting machine can be supplemented with manipulation elements at the input and output of the machine. A transverse chain conveyor can be used at the entrance. At the exit, it is possible to use a driven roller conveyor (length 2 m or 3 m) with pneumatic extrusion of the packet onto the transverse gravity chute. The output of the machine can be supplemented with a Hrabicov conveyor for scraps or cut cubes.
Technical data:
saw blade 550 to 600 mm
motor power 7.5 kW
drive Loading Servo motor
precision material feeding – 0.3 mm
material feeding speed 90 (120) m / min.
total input 10 kW
connection hr. of air 0.8 MPa – 200 l / min.
suction 1 × 120 mm – 30 m / s
working height 850 mm
- Delivery time: 8-12 weeks from the order (depends on the final version of the machine)
- Payment terms: Deposit 30% of the value of the machine and 70% before delivery of the machine
- Email: info@profixrd .sk
